For the pre-treatment of raw materials, we offer crushing, granulating, classifying and mixing equipment; dissolving and impregnating of materials and the preparation of wet powders can be catered for to.
Additional devices will be added to our processing systems if your project demands them, including magnetic separators and sieves. For effective treatment of exhaust gases, we have dust filters, DeNOx systems, thermal oxidizer units and gas scrubbers. If any piece of equipment needs to be adapted for a specific project, our in-house workshop is always available to realize the special requirement.
Let IBU-tec handle the complete process including any of these steps – You will get you target material in exactly the condition you need. This will save you time and investment costs whilst simplifying your supply chain, ultimately, allowing you to reduce time-to-market considerably.
- Conveying and Dosing Equipment
In order to ensure safe and stable operations, raw materials have to be accurately dosed and reliably conveyed. Continuously changing raw materials means constantly shifting dosing and feeding requirements for the different processes. These variables require experience and the right equipment. IBU-tec has both.
Screw Conveyors Gravimetric dosing unit with screw feed Dosing belt scale Conveyor belts Volumetric dosing screws Displacement and peristaltic pumps Disc Conveyors Vibration chutes & conveyors Membrane pumps & Spraying lances Pneumatic Conveyors Gravimetric feeders Rotary feeders
- Mixing and Granulation Units
Our mixing and granulating units are selected to be as versatile as possible for trials, product optimization-projects, material development and market launch projects. Highly adaptable, they can handle a wide range of throughput rates, making for perfect project conditions.
Typ Number on site Typical size Attainable throughput material type Specifications / special characteristics EIRICH Intensive mixer R02 1 Useable vol.:
Laboratory mixer EIRICH Intensive mixer R09 1 Useable vol.:
up to 300 kg/h
Batch mixer, suitable for trials or production EIRICH Intensive mixer R11 1 Useable vol.:
up to1,000 kg/h Carbon steel Batch mixer, suitable for trials or production, automated Cone mixer 2 1 x à 1,500 l
1 x à 2,500 l
up to 400 kg/h
Batch mixer, suitable for trials or production Lödige ploughshare mixer 6 4 x à
1 x à
1 x à
up to 600 kg/h Stainless steel Batch mixer, suitable for trials or production,
1x with chopper devices & jacket for heating and cooling
Mixing Silo 1 ca. 10 m3 Stainless steel Internal screw conveyor
- Screening and Classifying
Our screening and sorting equipment covers a wide spectrum of particle sizes (0.04 to 7 mm) with a sharp size resolution ready for nearly any separation task. Combined with granulating and thermal processing systems, we can organize your projects much more effectively.
Typ Number on site Attainable throughput Mesh dimensions
Specifications / special characteristics
Multi-deck screening machine 1 up to 1,000 kg/h 0.1mm - 7mm 7 decks Vibration-screening machine 1 up to 500 kg/h 40µm - 1,000µm 2 decks / ultrasonic cleaning Vibration-screening machine 1 up to 350 kg/h 40µm - 1,000µm 2 decks / ball cleaning Round vibration sieve 1
up to 350 kg/h
40µm - 1,000µm 2 decks / ultrasonic cleaning Single deck screen 2 up to 100 kg/h 0.2mm - 5mm 1 deck / only for removal of oversized and undersized particles
- Exhaust Gas Treatment
To meet all applicable environmental protection regulations, as well as our own even stricter company guidelines, we use a variety of exhaust gas treatment methods to safeguard our planet:
Thermal oxidizers and exhaust gas cleaning
DeNOx systems to denitrogenize the exhaust gas
Filter systems to remove dust from the exhaust gas
Gas scrubbers, venture-scrubbers (wet gas scrubbers) for the removal of particulates and absorbable gases (acidic and alkaline washes)
Dust analysis in the treated gas, final police filter
Use of adsorbents to remove acidic components